PRODUCTION INTELLIGENCE
Good morning, Danny.
—
——
Reading production history
aSa’s processing dataset can take up to a minute. We’ll keep this window focused and cache the result.
TODAY'S READ
Production data ready for review.
Use the historical window to benchmark a new job against comparable runs.
—
↗
CAPACITY BY MACHINE
LBS / ACTIVE HRWhere the work moved fastest
⌁
Loading signal…
COMPARABLE WORK
Recent production runs
Columns
TAG-LEVEL AGGREGATION
Historical production runs
Columns
PRODUCTION TREND & EXCEPTION CENTER
See what changed before it becomes the schedule.
Weekly production signals are normalized for machine and material mix, so a tougher batch does not automatically look like a performance problem.
Calculating comparable production signals…
WEEKLY SIGNAL
EXPECTED = 100Mix-adjusted performance
BOTTLENECK MAP
WATCH EXPECTED STRONGMix-adjusted performance by machine and week
DRILL-DOWN EVIDENCE
— EXCEPTIONSRuns materially below their comparable baseline
| RUN / JOB | MACHINE | COMPLETED | MATERIAL MIX | ACTUAL RATE | EXPECTED | INDEX |
|---|
How these signals are calculated ＋
Mix-adjusted index: each run is compared with the median rate for the same machine, bar-size mix, and fabrication-class mix. A score of 100 means expected performance; 85 means 15% below that comparable baseline.
Evidence threshold: a baseline requires at least five comparable runs. Exceptions are shown below 75 and prioritize meaningful runs of at least 250 lbs and 15 estimated active minutes. Active time and rate are scan-derived estimates—not machine utilization or OEE.